Robotics Systems in Extreme Environments | Connector Solutions

In the realm of automated systems tackling hazardous production processes, safety and reliability are paramount. Electronic connectors play a pivotal role in ensuring seamless operation amidst extreme conditions, ranging from high temperatures to corrosive atmospheres. At ElectroShield, we understand the challenges posed by such environments and offer a comprehensive range of connectors engineered to excel in the toughest conditions.

Automated systems venturing into extreme environments face myriad challenges. An improperly selected connector can lead to increased maintenance or, worse, catastrophic failures, directly impacting operational efficiency and safety.

Common Challenges in Extreme Operating Conditions:

Extreme operating conditions present numerous challenges, including temperature fluctuations, exposure to corrosive materials, and mechanical stress. These factors can compromise connector integrity, disrupt system functionality, and jeopardize overall performance.

Best Practices for Connector Selection:

Selecting the right connectors for extreme operating conditions is critical for ensuring system reliability and longevity. Considerations such as material compatibility, temperature ratings, IP ratings, and resistance to vibration and shock should guide connector selection. Thorough evaluations and testing minimize the risk of downtime and optimize system performance.

Connector Impact: 

1. Heat Resistance: ElectroShield connectors are engineered to withstand extreme temperatures, ensuring reliable performance even in the most demanding environments.
   
   
2. Corrosion Resistance: Our connectors feature robust construction and corrosion-resistant materials, safeguarding against degradation in corrosive atmospheres.
   
   
3. Vibration Resistance: Designed to withstand mechanical stress and vibration, ElectroShield connectors maintain secure connections and minimize the risk of disconnection or failure.
   
   
4. EMI Protection: ElectroShield connectors incorporate EMI shielding technology to mitigate electromagnetic interference, ensuring signal integrity and system reliability. 

Featured Product Solution:

ElectroShield offers a comprehensive range of highly engineered harsh environmental connectors designed to meet the unique demands of extreme operating conditions. Our connectors feature advanced materials and performance characteristics tailored to mitigate heat, vibration, particle ingress, and EMI challenges. 

Fujikura/DDK 5015 Commercial AB Series: 

Experience the reliability and versatility of Fujikura/DDK's 5015 Commercial AB Series connectors, trusted by customers operating in extreme conditions:

1. Compatibility: Compatible with MIL-DTL-5015 connectors, offering 73 various insert arrangements to accommodate a wide range of applications.
   
   
2. Versatility: Various combinations of plugs, receptacles, and accessories available for cable-to-cable or cable-to-panel assemblies.
   
   
3. RoHS Compliance: Available in RoHS-compliant finishes, including Electroless Nickel plating, Black Trivalent Chromium finish, and the new RoHS-compliant Cation Electroplating finish.
   
   
4. UL Recognition: UL recognized connectors with an operating temperature range of -55°C to +125°C (-67°F to +257°F), ensuring reliability in the most demanding environments.

Connect with us 

When the heat’s on to find the right connector to withstand extreme conditions, don’t get burned by lesser performing products. We’re connector expert and we’ll work with you to identify the precise connectors, cable glands and accessories that match the demands of your specific application and environmental considerations.

 Work with us how you prefer…call in by phone at (800) 662-1054, email sales@electroshield.com or order at your convenience via our website.